Editing Building a Panel With Recessed Switches
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| − | Here's an example of building a panel like you find in the center console of the | + | Here's an example of building a panel like you find in the center console of the Space Shuttle, where the toggle switches are recessed so they won't get kicked by stepping on the panel. You'll notice that where multiple switches share a recess, there is a guard wire between each switch. |
Step 1. Create your Layout | Step 1. Create your Layout | ||
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Step 3. Transfer the layout to the panel for fabrication | Step 3. Transfer the layout to the panel for fabrication | ||
| − | Step 4. Make the recesses. Drill Holes in the panel where the recesses are to be, then using a jigsaw, make the recesses the needed rectangular shape. You can also use a sharp chisel to make or clean up the holes. | + | Step 4. Make the recesses. Drill Holes in the panel where the recesses are to be, then using a jigsaw, make the recesses the needed rectangular shape. You can also use a sharp chisel to make or clean up the holes. TODO - post image |
| − | + | Step 5. Create the switch guards. Cut some 1/8" steel rod to length, making them about 1/2" longer than the recess. I suggest using a hand saw or cutoff tool rather than a jigsaw, as the jigsaw can bend the rod as it cuts through and its extra work to straighten them again. TODO - post image | |
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| − | Step 5. Create the switch guards. Cut some 1/8" steel rod to length, making them about 1/2" longer than the recess. I suggest using a hand saw or cutoff tool rather than a jigsaw, as the jigsaw can bend the rod as it cuts through and its extra work to straighten them again. | ||
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Step 6. Using a small chisel, create holes for the steel rod to fit into so that the top will be flush with the top of the panel. | Step 6. Using a small chisel, create holes for the steel rod to fit into so that the top will be flush with the top of the panel. | ||
| − | Step 7. Glue the guards to the panel using a multi substrate glue like epoxy or Gorilla (tm) glue. | + | Step 7. Glue the guards to the panel using a multi substrate glue like epoxy or Gorilla (tm) glue. TODO - post image |
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Step 8. Sand everything smooth, prime and paint. | Step 8. Sand everything smooth, prime and paint. | ||
| − | Step 9. Cut out a back plate to mount the switches to, e.g. aluminum. Sand, prime and paint, then mount the switches. | + | Step 9. Cut out a back plate to mount the switches to, e.g. aluminum. Sand, prime and paint, then mount the switches. TODO - post image |
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Step 10. Place the switch panel underneath the recess panel, aligning the switches so they are centered. Fasten the back plate to the panel with screws. | Step 10. Place the switch panel underneath the recess panel, aligning the switches so they are centered. Fasten the back plate to the panel with screws. | ||
| − | Step 11. Add labeling and wiring. | + | Step 11. Add labeling and wiring. TODO - post image |
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